Aug 2012

Client: 

Scott Fleary

Job: 

Sky Sports Desk

Location: 

Worldwide

Materials: 

Fiberglass

This was the first desk we have made for Designer Toby Kalitowski, and is an example of an evolving process which we first developed when making the Fireplace for Amanda Levete. We have taken this process further with this more recent desk project.

We began by sectioning the CAD model, and machining the parts in Polystyrene. The parts were assembled and the 'pattern' sealed with aluminium tape. We then took a Fiberglass mould from this pattern, and cast a Fiberglass shape. This was then carefully rubbed down by our team, and fixed to the frame, and finally painted to a high gloss finish. 

  • Unknown Sky Sports Desk    Image by Unknown
  • Windsor Workshop CAD render of the desk    Image by Windsor Workshop
  • Windsor Workshop CNC machining shapes in Polystyrene    Image by Windsor Workshop
  • Windsor Workshop Polystyrene 'sections' assembled    Image by Windsor Workshop
  • Windsor Workshop Fiberglass mould on Polystyrene 'pattern'    Image by Windsor Workshop
  • Windsor Workshop Fiberglass mould    Image by Windsor Workshop
  • Windsor Workshop Fiberglass cast being finished and primer painted    Image by Windsor Workshop
  • Windsor Workshop Cast on frame before final painting    Image by Windsor Workshop